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July 2004

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The signup for the August 2-4 Paper from Plants workshop here in Berea ends on July 19.  This is basically a beginning class, though it would be valuable to those who have some experience working with plant materials.  The workshop will begin with a brief introduction to plant papermaking, covering both fiber information and methods of processing.  This will be followed by a trip to the fields to gather materials, then learning how to work with those fibers.  The final day with be an informal day of creative fun.  

7-1-04  I've been playing around with hickory pulp the last few days, but haven't bothered to take any "in progress" pictures.  You're stuck with the end product shots, at least for now.  I did two paper hats from hickory.  The first one is rough looking, much like a beat up fishing hat.  The second is a slicker version, good enough perhaps for formal, though sporty, wear.  My husband asked if I'd do one for him, so that's likely tomorrow's project.  I'll do step-by-step shots on it.

7-2-04  The hats I did yesterday took 6 thick sheets of 5"x8" hickory bast paper each. The one I did today was going to be larger, so I pulled 12, allowing extra to double up on the sheets at the front of the rim.  I foot pressed these between boards to compress and expel the water, but didn't put them into the press.  Straw hats work beautifully as forms because they hold their shape; they breath, helping to dry the paper; and the paper doesn't stick to them.   I tore pieces from the hickory sheets (they're amazingly tough!) and started with the brim, then worked my way down the sides, adding pieces until the top was covered.  Each piece was touched along the edge with cooked Argo Gloss Laundry Starch, then mated with another that had been brushed along the edge, as well.  I like Argo as a bonding agent, especially for the hats.  It gives instant attachment, making work go quickly, and it stiffens the final piece.  When I use the starch as a glue, I mix 2 Tablespoons of dry starch with 3 Tablespoons of cold water, then add a cup of boiling water.  This makes it smooth and creamy, just right for a brush.  At least, it's that way the first day.  After that, it becomes sort of chunky and harder to smooth on, so sometimes I just make up half the recipe if I'm not going to need much.  After I finished covering the top, I worked my way around the rim.  I overlapped the pieces about a quarter inch, but if there were thin spots, it was easy enough to patch those by pulling off a piece of the paper and pasting it on.  The patches smooth easily and are invisible.  It's important, I found out, to remove the edges of the paper.  Even though they're deckle edged, the straight line always seemed to show where they overlapped, but the ragged torn ones didn't.  After the hat was fully covered, I painted over the whole outside surface with the starch, then the hat went on top of a basket to allow air circulation, and was left to dry the rest of the day.  The paper shrinks as it dries, but because it's formed on the outside of the straw hat, the shrinkage is just enough so that it becomes the same size as the form.  Just before it was completely dry, my husband tried it on to make sure it fit.  (At that point, if it hadn't, I could have dampened the rim inside slightly and stretched it.)  I had several ideas for hatbands, but JimT suggested a band of the hickory bark from which the paper was made.  I wasn't about to argue with him, mainly because it was a good idea.  (Why didn't I think of it?)  Here are two shots of the finished hat -- one from head on and the other from the side.  Of the three hats, I think his is the best.  Because of the irregular variations in color, it looks a lot like brushed suede.  My husband is a writer and his hat looks very...well...writerly. :)

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7-5-04  I'm still trying to get rid of small batches of old pulp.  Today I finally just mixed everything except some underbeaten torch ginger all into one mass, then bleached the mixed pulp.  I pulled the interior card from this, then added a pinch of the torch ginger fibers to give the outside card a nicer visual texture.  Before I pressed the outside cards, I added (from the top) squares of agrimony, linden bast and weathered iris paper.  Each square was lightly touched with starch in one or two spots on the back, then arranged on the wet base sheet.  When pressed, these squares seat firmly into the paper and become a part of it, so much so that you can't even feel an edge.  They're stuck there.  You can't pop them loose or peel them off.

7-6-04  Some time back MJ sent me a sheet made from a type of bracket mushroom.  Beautiful soft stuff with an almost suede-like feel to it.  I'd love to duplicate it, but finding the right bracket mushroom may be impossible.  With the exception of morels (dryland fish), I'm not big on identifying fungi.  Until now, there didn't seem to be much reason to know, unless I was planning on eating the mushroom.  I only have one book on fungi, and though the pictures are excellent, the book doesn't cover a great number of species.  My next door neighbor has a red maple stump in his front yard that is a veritable mushroom paradise when the weather is wet.  This morning when I examined it, there were no less than eight different types growing on it.  Haven't the faintest Idea what they were, though.  There were several of a nice bracket or shelf type that I harvested to try in the blender.  (I have no idea what variety of mushroom it is and any help would be welcome.)  Because they were fresh and reasonably soft, I didn't soak them, just cut in chunks and ran through the blender.  The resulting "pulp" didn't look especially promising.  I can only describe it as a thick, milky tan gruel that stank like...like...I dunno...just not a very pleasant odor.  There was only enough of this stuff for two poured sheets, one thin and one thick.  This is weird, weird stuff.  It's as translucent as if it had been painted with beeswax.  It's even possible to see my fingers through the heavy sheet when it's front lit.  And not only does it look like it has been coated with beeswax, it feels like it.  It's almost like plastic.  Weird.  And did I mention odor?  It's still there.

7-8-04  Rules bother me if they are stated as hard fast "laws" with no explanation for their reason.  Written that way, they stifle creativity.  They create concern, if not fear, about stretching boundaries by breaking or bending those rules.  Now granted, there are some that should not be broken, if for no other reason than safety's sake, and those should be stated firmly, but even then, their reason for existing should be offered so there would be no question about why they should not be broken.  As for the rest of the rules, I'd rather view them as guidelines and see them written to include information that "if you do this, then..." and "if you do not, then...:"  Give me the information and let me judge whether I wish to accept the consequences of breaking them.

7-9-04  I finally got around to doing something with the piece I created over a plastic bag last month.  I wanted to try it as a luminary, but finding lighting fixtures around here was impossible.  Jan Moulder helped me locate a source.  (I appreciate the help, Jan.)  Obviously the piece had to have a mount for the fixture, but I didn't want this to be obvious.  I cut a circle from 1/4" plywood with a 1" hole in which to insert the light fixture.  Because the bulb fixture and wire would extend below the plywood, I cut a rim from 3/4" pine for a base to raise the piece, making room for the fixture beneath the base and cut a slot in the pine rim for the cord to pass through.  I attached this base to the paper piece with PVA glue.  This was all well and good and quite solid, but the wood showed.  I didn't care for that at all.  Fortunately, I had frozen the wet paper sheets I had used to create the piece, knowing that I might need them again.  I thawed those, then covered the wood with some of the light colored paper and extended that paper onto the surrounding surface.  This further solidified the base.  In the finished base, the cord is coiled within the circle and a bent piece of plastic holds the cord in place in the slot.  I tried both 4 watt and 15 watt bulbs in the piece.  (The lower wattage picture is reasonably accurate.  The interior lighting in the 15 watt shot comes across as far more glaring than it actually is.)  Depending on surrounding lighting, either wattage can be used.  After I put the light in, I did find four or five pinholes that weren't visible even looking from the inside out.  Those were easily patched with matching bits from the thawed paper.  Hey, I thought four or five pinholes wasn't bad, given the number of pieces that went into this and the random manner in which they were assembled.

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7-13-04  I made the mistake of commenting a few weeks ago to my husband that, despite the intense storms the region has suffered, we've had few here in Berea.  That was a mistake.  Today's 72 MPH winds made me want to eat those words.  The storm took down trees that had withstood the tornado in '96.  The damage here at the house wasn't that bad, just limbs, but still, not a fun thing.  I spent much of the day cleaning up stuff, but couldn't resist playing around with part of the plant material brought down by the storm.  I steamed the Tree of Heaven leaf stems (some of them over 3' long) to see if I could get the sheath off, but it turned out to be more trouble than it was worth, so those went into the compost heap.  Set a pot of hickory bast on to cook for beating tomorrow.

7-14-04  When I rinsed the hickory this morning, I found four hard chips that definitely weren't done.  Weird.  Well cooked hickory crushes from the ends easily and begins to separate, but this stuff wouldn't crush at all.  Fortunately, I discovered the problem in the first handful that went into the beater and checked it all after that.  In the past, I've only cooked up a pound to beat, but this time I cooked the full 1.25 pounds.  As it turns out, this is too much of this particular fiber for the beater.  The overload in the beater wasn't noticeable until the chunks broke down.  Then the mass of fibers balked at the bend and didn't want to go round and back under the drum.  I ended up taking out about 2 oz.  After that, it ran without problems.  **There are vines growing up in a neighbor's hemlock tree that look reasonably interesting for paper, just don't know what they are.  I do know they die to the ground each fall and either come up again the next year or come up from seeds.  The leaves are triangular with lobes, palmately veined with the veins being purple at the base.  The vine stem is purple streaked on one side and green on the other.  The vines are blooming right now, small clusters of white flowers well up into the tree.  I pulled several of the vines down but they broke before I could reach the flowers for a picture.  The stems have a soft, meaty green center.  The outside of the vine is smooth and fibrous and worth a try.

7-15-04  Cut the vine and set it on to cook while I pulled some heavy hickory sheets for a couple of baskets.  The first one was a honeysuckle and hosta leaf stem basket begun a couple of years ago but never finished.  I had started this particular basket mainly to pass time and had no real direction for it in mind.  Things like that sometime don't get finished.  The sides were done, and the center run was all that was lacking.  I saw it in the garage the other day and brought it in, figuring to finish it with with a paper strip.  There is no picture of the basket before I began, but this is after one run of hickory paper on one side, and this is after filling the majority of the bottom.  These are shots of the front, inside and a shot from the top of the finished basket.  I'm well pleased with the way it worked out.  The paper is hard, stiff, solid and tough.  It looks almost like wet leather that has shrunken an dried against the basket's ribs.  **I tried to process the cooked vine in the blender, and though it will make paper, it really should be done in a beater.  It took so long to break down in the blender that I didn't even process enough to pull a single sheet.  I won't be gathering any more.  The pulp just didn't look all that promising.

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7-16-04  Today's project was two baskets of a different type from the other.  I was a basketmaker before becoming a papermaker.  I discovered today that I still have a basketmaker's mindset.  To explain...  Woven baskets almost invariably begin at the bottom and finish at the opening.  That's the nature of the process.  With the first piece this morning, I created a form around which to mold it, then without giving a thought to the entire process, I began with the bottom.  (The basket was to be small.  The circle of 1/4" wood exists to help form a flat bottom and to give the piece weight.  It is covered on both sides with the paper)  I had intended to form the wet paper around the plastic, working upward, then attach this to the honeysuckle rim.  All was well and good until I reached the stage of attaching the rim.  Fooling with the limp, wet paper was a pill.  It quickly became obvious after attaching the first side that putting a rim on this was going to be impossible.  The first side of the paper attached to the rim easily enough, but moving the rim to attach the second side mangled and unattached the first side.  I fumbled with this until it hit me that it really would have been far easier to begin with the rim when movement wouldn't have been an issue.  Had to let go of the idea of putting a rim on this one.  Instead I formed it into a pouch by rolling the rim, attached a cord of twisted paper and let it dry.  At some point in the next couple of days, I'll put another layer of paper over the outside to shape it just a little better and smooth the surface.  (Here is a picture of the pouch after the second layer.)  **I'm a quick study.  The second basket began at the top.  The rim is twisted honeysuckle. I played with the twists by attaching the paper over first one, then the other coil so that the rim is solid but isn't continuous.  It wasn't possible to cover the entire form at once, so it went this far today.  I'll cover the rest tomorrow, then see where to go from there.

7-19-04  I covered the bottom of the basket day before yesterday, let it dry, then added another layer yesterday and left it to dry until today.  Before I removed the packing from the inside, I added six Japanese maple leaves randomly scattered around the top beneath the rim to give the outside of the basket a little life.  This was done by brushing the top area of the basket with the cooked starch, allowing this to become tacky, smoothing the leaves onto the surface, then brushing over them with another layer of the starch.  After the attached leaves had dried well, I removed the Wal-Mart bag full of Styrofoam peanuts.  When I looked inside, I discovered that I'd bought a lesson the hard way.  The printing on the sides of the bag had stuck to the inside of the basket and stayed there when the bag was removed.  Erk!   Lesson:  Do not use Wal-Mart bags right side out, or better yet, don't use them at all, use tall kitchen garbage bags which have no printing.  I wasn't horribly disturbed by what happened, and as it turned out, this may actually have been a good thing to happen.  I had planned, if the inside of the basket were rough, to cover it with another layer of the bleached hickory, but with the printing, I wasn't certain one layer would cover the dark black printing.  That made me think about using some other figured paper inside, rather than just the white, to better camouflage the problem.  I had some leftover sheets in the freezer from the pumpkin/roasted pepper doololly I did last month, so I thawed them out, tore them into pieces and used that inside the basket.  I'm well pleased with the result and actually like it better than just the plain white inside.  (For some reason, there is almost always more to be gained from mistakes than is lost.)  The varied colors and textures on the inside are visible both from on top and from a side view.  When these pictures were taken, the inside was still slightly damp.  The colors in the dried piece are more subdued.

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7-22-04  Spent much of the day wandering the town and the area immediately surrounding it, looking for suitable harvesting areas for the paper-from-plants workshop.  I wanted to concentrate on finding plants that can be processed in a blender.  Although I do plan on introducing the students to a Hollander beater and the pulp it will produce, it would be of little benefit to them during the workshop to harvest and work with plants that they couldn't process once they got home.  Some plants or plant parts are summer hardened now, but there are still many that can be harvested and used.  I found an ideal area just three blocks from the facilities.  It's a large mowed field between the city park and one of the schools.  The drainage strips through the field are a veritable papermaker's heaven -- bulrush, cattail, rose mallow, dock, various sedges and grasses.  The area upland from the drains is unmowed and holds Johnsongrass and more Indian hemp that I could harvest and use in a lifetime.  The hemp stalk bast is a fiber that should only be tackled with a beater, but the seedpods produce a gorgeous, silky paper in a blender.  I broke open a couple of the green pods and found that the silk has formed.  As of right now, the plan for the first morning of the workshop is to head for the fields.  There we'll talk about plants and fibers and harvest Johnsongrass leaves, sedge, dock leaf stems and Indian hemp seedpods.  Watch us have storms that morning. 

7-29-04  I've been pulling stuff together for the August 2-4 workshop and have neglected this journal for the last few days.  This will likely be the last entry until after the workshop.  Because I want the students to have as broad a range of plants to work with as possible, I have been cooking up some ahead of time.  We'll harvest the first day, but certain plant materials won't be available this time of year, so those I'm preparing now from pre-gathered, dried plants. I've saved a handful of each, taken out about halfway through cooking, so the students can get an idea of what "not done" is compared to done.  That's about all they would have learned from sitting around a pot waiting for it to cook. **I had an interesting thing happen yesterday when I brought a pillowcase full of yucca in to cut up.  A rather large blacksnake was in the bag.  Seems he'd been mouse hunting out in the garage.  I remembered thinking at the time that the bag was rather heavy, but that's as far as that thought went.  The snake slipped out of the bag in the kitchen, slithered across the floor into the living room and up into the false bottom of the couch.  I spent the better part of the afternoon locating the rascal and getting him out.  The time wasn't a total waste.  In the process of flipping the couch over (several times, both directions), I found two knives my husband had lost, one pair of fingernail clippers and 56 cents.  False couch bottoms hold many things all too well...including snakes.  **Another good thing thing has come out of getting ready for this workshop.  I've had to clean out my storage closet looking for specific things.  A clean closet is good, but better than that is the stuff I found that had been put away and forgotten.  I'm very much an out of sight, out of mind person.  (That's why I don't put packages of seeds that need to be planted in the spring somewhere that I can't see them.  If I do, it will be August before I run across them, and August in Kentucky is no time to plant spring seeds.)  There were some heavy honeysuckle ribs from a basket that didn't work out, and I can easily see those being used in a paper piece.  Also, a box of deer antlers.  Not sure what to do with those yet, but they won't go back into the closet until after I've given them some thought.

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